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How Ford Is Helping Sharrow Scale Production of Its Looping Boat Propeller

Sharrow says a nine-month collaboration with Ford helped adapt its looping boat propellers to 3D-printed sand casting, shortening a reported manufacturing process to about two weeks.
Entry706 Date Time3 min MechanicCarCody Team
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Ford is helping Detroit-based Sharrow Engineering adapt its boat-propeller designs to 3D-printed sand casting, a manufacturing change Sharrow says has cut a process that once took as long as 130 days to approximately two weeks. The timeline is Sharrow’s reported comparison—not an independently verified production result—and it refers to manufacturing, not necessarily customer delivery.

How is Ford helping Sharrow make its propellers faster?

Sharrow Engineering announced on April 9, 2026, that it was scaling production of its Sharrow Propeller with Ford Motor Company’s Advanced Industrial Technology & Platforms (ATP) team. The collaboration adapted Sharrow’s precision-engineered designs to a 3D-printed sand-casting process. Ford helped develop and refine the mold-manufacturing process and worked with regional foundry partners, combining Ford’s manufacturing-process expertise with the foundries’ metallurgical and pouring experience. Sharrow’s announcement and Ford’s account describe the teams’ work as a nine-month effort to adapt and validate the process for higher-volume production.

Michigan Central’s innovation ecosystem facilitated the introduction between Sharrow and Ford. The collaboration addresses a manufacturing bottleneck Sharrow’s founder and CEO, Greg Sharrow, described this way: “Since we introduced the Sharrow Propeller, the market response has been extraordinary, but scaling production has been our biggest challenge, particularly getting high-quality castings fast enough to meet demand.”

Ford’s additive manufacturing operations supervisor, Dan Michalski, said: “Ford has been at the leading edge of 3D sand-casting for more than 20 years, and it’s rewarding to use that expertise to help another Michigan company scale so quickly.” Michigan Central Acting CEO Carolina Pluszczynski said: “Michigan Central was built to bring together the people, infrastructure, and expertise needed to help companies move from breakthrough ideas to real-world scale.”

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#1 Best Overall
Turning Point Propellers 21502131
  • Product Type :Auto Accessory
  • Package Dimensions :15.3" L X14.3" W X7.0" H
  • Country Of Origin :Taiwan
  • Package Weight :6.6Lbs

What is a Sharrow propeller?

The Sharrow Propeller is a boat propeller with loop-shaped blade tips, rather than the open ends found on conventional propeller blades. Sharrow Marine describes the product on its company website. The 2026 announcement concerns how the propellers are manufactured; it does not report a new design or provide comparative performance-test results.

How long does it take to make a Sharrow propeller now?

Sharrow reports that a process using traditional investment casting could take as much as 130 days, while its adapted 3D-printed sand-casting approach takes approximately two weeks. That is the company’s stated manufacturing-cycle comparison. The announcement does not provide independent measurements, process yields, defect rates, or enough detail to establish whether the figures apply to every Sharrow model or every production run.

Rank #2
Hardline Products USA Boat Motor Propeller Cover 12″ - 15 1/2″ OD Heavy Duty 600D Marine Propeller Protective Bag Waterproof
  • Use on Bravo, Solas, Turning Point, Sharrow, Quicksilver, Mercury, Michigan Wheel and Hydromotive style and duo props. (One bag for each prop on duo)
  • Made from 600 Denier Heavy Duty Nylon.
  • Velcro closure for tight fit. Won’t come off during trailering.
  • Hand straps for easy carrying.
  • The Propeller Bag can be used underwater to protect people while climbing in and out of the boat
Comparison Traditional investment casting Adapted 3D-printed sand casting
Reported manufacturing time As long as 130 days, according to Sharrow’s April 9, 2026 announcement Approximately two weeks, according to the same announcement
Approach described Traditional investment casting 3D-printed sand casting, with a mold-manufacturing process refined by Ford and Sharrow
Evidence available Company-reported comparison; the cited announcements do not publish independent cycle-time validation or production data.

A shorter manufacturing cycle does not establish that customer orders arrive in two weeks. The announcements do not say that delivery schedules have changed, disclose current stock, or report actual production volume.

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How does the production scale-up fit Sharrow’s expansion?

In July 2025, Sharrow separately announced a 60,000-square-foot facility in Harper Woods and said the expansion enabled capacity of up to 2,000 units per month. Those are company-reported facility and capacity figures, not evidence that it produced or shipped that quantity. The facility announcement is available from Sharrow Marine.

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Rank #3
VIF 14 1/2x19 Boat Propeller 48-832830A45 for Mercruiser Alpha One 14.5x19
  • 1.【Model Characteristic】: Fits Outboard Boat Motos 90CT-400HP and Mercruiser Alpha One Sterndruves Engines, please refer to below product description for detailed engines application.
  • 2.【Size & Material】: 14.5x 19p,48-832830A45,14.25 x 21p, 48-832832A45,3 Blades; 15.25 x 15p, 48-78116A45,3 Blades; 14 x 17p 48-8M0084494,14 x 19p 48-8M0084495 4 Blades, Blade:4 ;Rotation: Right; Color: Black; Material: High Quality Aluminum,identical to original OEM ones,15 Spline Tooth,Rh
  • 3.【Outstanding Quality】: Based on strict quality control ,our propellers are extremely durable without sacrificing top speed,acceleration or rmps,reduce the wear and tear on your engine and fully-fuel efficiency. Better speed and save money for you!
  • 4.【Easy installation】: Propeller comes exactly as pictures showing; Fit your boat well and easy to install
  • 5.【Service Promise】: Local service offered !Any questions we will give you a satisfactory answer within 24 hours.Based on your favor or need , en ingles o español!

Together, the facility and casting collaboration describe two parts of a scale-up: added manufacturing capacity and a revised process intended to get castings through production faster. The announcements do not provide a cost comparison, realized monthly output, casting yields, or defect rates, so they do not establish how much the change has increased deliveries or reduced costs.

Quick Recap

Bestseller No. 1
Turning Point Propellers 21502131
Turning Point Propellers 21502131
Product Type :Auto Accessory; Package Dimensions :15.3" L X14.3" W X7.0" H; Country Of Origin :Taiwan
Bestseller No. 2
Hardline Products USA Boat Motor Propeller Cover 12″ - 15 1/2″ OD Heavy Duty 600D Marine Propeller Protective Bag Waterproof
Hardline Products USA Boat Motor Propeller Cover 12″ - 15 1/2″ OD Heavy Duty 600D Marine Propeller Protective Bag Waterproof
Made from 600 Denier Heavy Duty Nylon.; Velcro closure for tight fit. Won’t come off during trailering.
$37.99
Best Value
Sale
VIF 14 1/4x21 Boat Propeller 48-832832A45 for Mercruiser Alpha One 14.25x21
  • 1.【Model Characteristic】: Fits Outboard Boat Motos 90CT-400HP and Mercruiser Alpha One Sterndruves Engines, please refer to below product description for detailed engines application.
  • 2.【Size & Material】: 14.5x 19p,48-832830A45,14.25 x 21p, 48-832832A45,3 Blades; 15.25 x 15p, 48-78116A45,3 Blades; 14 x 17p 48-8M0084494,14 x 19p 48-8M0084495 4 Blades, Blade:4 ;Rotation: Right; Color: Black; Material: High Quality Aluminum,identical to original OEM ones,15 Spline Tooth,Rh
  • 3.【Outstanding Quality】: Based on strict quality control ,our propellers are extremely durable without sacrificing top speed,acceleration or rmps,reduce the wear and tear on your engine and fully-fuel efficiency. Better speed and save money for you!
  • 4.【Easy installation】: Propeller comes exactly as pictures showing; Fit your boat well and easy to install
  • 5.【Service Promise】: Local service offered !Any questions we will give you a satisfactory answer within 24 hours.Based on your favor or need , en ingles o español!
Rank #4
Sale
VIF Jason Marine Upgrade 10 3/8 x 13 OEM Aluminum Outboard Propeller fit Engines 25-60HP, Ref No.48-73136A45, 13 Spline Tooth, RH (10 3/8 x 13)
  • ★Model Characteristic: 10 3/8 x 13 OEM ones for Outboard Engines 30-60HP, 13 Spline Tooth,Ref. Parts Number 48- 73136A45
  • ★Size&Material: 10 3/8 Diameter x 13 Pitch,identical to original OEM ones;Rotation: Right; Blade:3 ; Color: Black; High Quality Aluminum
  • ★Service Promise: Please refer to below product description for detailed engines application.

Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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