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All-Wheel Electric Bobby Car Built From Two Hoverboards and Xbox 360 Controllers

A maker converted a Big New Bobby Car into a four-motor electric vehicle using parts from two hoverboards, custom steering and rear mounts, and Xbox 360 controller potentiometers for throttle and braking.
Entry281 Date Time3 min MechanicCarCody Team
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A 2019 maker project turned a Big New Bobby Car into a four-wheel electric vehicle using motors and drive hardware from two hoverboards. Its unusual controls repurpose two Xbox 360 controller potentiometers for throttle and braking, while buttons let the driver choose front-, rear-, or all-wheel drive. The project is a documented fabrication and firmware build—not a certified or independently tested vehicle.

How the two-hoverboard conversion works

The project, attributed to ivc, keeps the plastic body of a Big New Bobby Car but replaces or reinforces key mechanical and electrical parts. Each wheel receives a hoverboard hub motor, for four motors total. The author’s overview describes two motor controllers that can be switched independently, enabling front-wheel drive, rear-wheel drive, or all-wheel drive. It also identifies two Xbox 360 controller potentiometers as throttle and brake inputs. Project overview on Hackaday.io.

This is not simply a matter of attaching motors to the original wheels. The front steering assembly was substantially replaced with custom 3D-printed parts, and the rear wheel structure was rebuilt around a mounting plate and reinforcement. The conversion therefore combines salvaged electronics with purpose-made mechanical adaptation.

Specifications the project author reported

The detailed project wiki lists the following figures for this particular 2019 build. They are the author’s published specifications; the documentation does not provide independent test results or a measurement methodology. Project wiki and build documentation.

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Item Author-reported specification
Motors Four 350 W brushless permanent-magnet motors with hall sensors
Peak power 800 W
Battery 36 V, 10S2P lithium-ion pack, 4.4 Ah
Range Approximately 10 km
Maximum speed Up to 29 km/h with turbo
Vehicle mass 17.6 kg
Dimensions 394 mm wheelbase, 330 mm width, 575 mm length
Drive modes Front-wheel, rear-wheel, all-wheel drive, and reverse

These numbers describe the builder’s vehicle, not a general performance expectation for other conversions. A secondary Hackster.io article gives a headline speed of 18 mph, but the project wiki is the source for the detailed figures above. Hackster.io coverage.

What had to be fabricated

Front steering and wheel clearance

The author replaced much of the original front steering arrangement with custom 3D-printed ABS parts. Because the hoverboard wheels were larger, the wiki says the front wheel clearance was raised by 10 mm. The author also notes that metal parts or support inserts could be a future improvement; the documentation does not establish the printed components as a validated design for another vehicle.

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Rear mounting and reinforcement

At the rear, the build uses a 205 × 70 × 12 mm 6061 aluminum plate and a reinforced wood structure to support the wheel arrangement. A stainless-steel steering rod and PVC tube also appear in the bill of materials. These are build-specific construction details rather than general structural specifications.

Electronics, controller firmware, and calibration

The project retains hoverboard controllers identified in the wiki as STM32F103-based, with custom firmware derived from the hoverboard-firmware-hack project. The author describes setting battery cell count and voltage calibration, calibrating ADC input ranges for the controls, checking motor direction, compiling firmware, and flashing through the board’s SWD interface. An ST-Link V2-compatible programmer is listed for flashing, and a USB-to-TTL adapter is listed for serial debugging.

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Controller compatibility is a significant constraint: the author documents differences between the two controllers and the need for controller-specific configuration. The wiki’s process should not be treated as a universal firmware recipe. Hardware revisions, pin assignments, firmware compatibility, and calibration need to be verified for the actual boards before adapting the build.

Parts documented in the build

The wiki’s bill of materials names a Big New Bobby Car base, two hoverboards, two Xbox 360 controllers, XT60 60 A connectors, 14 AWG silicone power wire, 608ZZ bearings, 10 mm motor-grade bearings, JST SM hall-sensor extension connectors, wood pieces, the aluminum plate, a stainless steering rod, and a PVC tube. It also lists the ST-Link-compatible programmer and USB-to-TTL adapter used in the electronics work. These component names document what the author used; they do not establish that any currently sold item is compatible with a different hoverboard or controller.

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  • 💯【Close to Original】The guide button in the middle of the wireless gamepad brings quick access to your game libraries, music, and digital movies. Xbox 360 Wireless Controller. Upgraded controller's instruction and chip deliver high sensitivity and fast response overall performance.
  • ✅【Upgraded Version】Xbox 360 Controller Wireless - Support Acceleration/Gravity Sensor, 2.5mm Audio Jack, Double Shock and Upgraded Joystick. Just the same as the joystick of the official wireless 360 controller. Spend less money to enjoy the same sensitivity.
  • 🌌【2 Pack Xbox 360 Controller】Built-in dual vibration motors, which can provide different intensities of vibration feedback according to different collisions in the game. Equipped with new left and right trigger buttons and more sensitive joysticks and action buttons - Respond quickly to player commands without delay.
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What the documentation does—and does not—establish

The project pages record a distinctive conversion, its design choices, and the builder’s claimed specifications. They do not establish independent safety testing, certification, stopping distance, validated operating limits, or road legality. Treat the vehicle as a custom project, not as a proven design to reproduce unchanged or as a road-approved car. The build dates to 2019, so current component availability and firmware compatibility may differ from what the documentation describes.

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  • 【Upgraded Components for Precise Control】Features an upgraded joystick that delivers the same sensitivity as the official 360 controller at a more affordable price. Built-in 2.5mm audio jack allows you to plug in your headset for immersive sound. Acceleration/gravity sensors (where applicable) provide an extra dimension of control for compatible games.
  • 【Immersive Dual-Vibration Feedback】Equipped with dual vibration motors that deliver real-time, game-responsive rumble effects—from collisions and gunfire to engine roars. This tactile feedback deepens immersion and puts you right in the middle of the action.
  • 【Ergonomic Design for Marathon Gaming】The contoured shape follows the natural curve of your palm, reducing hand fatigue and sweat during extended play. Optimized shoulder buttons and streamlined grips ensure a comfortable, secure hold, so you can stay focused on the game for hours.
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Product prices and availability are accurate as of the date/time indicated and are subject to change. Any price and availability information displayed on Amazon at the time of purchase will apply.

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